240d engine rebuild. Acquired an 81 manual 240d with fuel issues. Includes repair parts, special tools and step-by-step illustrated instructions. 12 3 Socket Head Screw. A variant, Mercedes-Benz 240 D 3. If so, how hard was it? Does anyone sell a good kit? Engine auto parts for Mercedes-Benz W115 240D (1974-1976) 2. My 82 240D is due for a front end rebuild as it is wearing out tires, upper and lower control arm bushings are shot, tie rod rubber boots are torn and left front coil spring is cracked at the base. My beloved 79 240d was destroyed by an uninsured driver last month. However I haven’t decided whether I should Shop Engines & Engine Parts for 1974 for Mercedes-Benz 240D with eBay Guaranteed Fit. Details see pictures shown. a 240D engine) is not possible Engine auto parts for 1976 Mercedes-Benz 240D: Engine Hardware Kits, Individual Hardware, & more and other parts related to Engine Rebuilding Kits, Tools, and Supplies the only factory produced 240D turbo engines are produced in India currently but they are all modified from top to bottom to allow higher engine pressures, pistons, valvetrain and so forth Turbocharging a 240D is like modding a Geo Metro. com I rebuilt 2 616 engines myself and found the parts and machine shop charges totaled around $2000 back in 1995-97. I’d really like to get her back on the road. . 912. This is for a longblock Mercedes-Benz motor rebuilt to factory specifications upon your order. Hi- Though I really like my 1978 240D, I'm concerned about how low the power is when traveling in town, especially during merges. Fast shipping, low prices on MB 240D parts. The 240D and 300D engines are earlier versions of those found in the W123 cars of this forum. Your 200D's 3. Anyhoo, that engine is smoked and I am going to rebuild it or die trying. This whole job is a bit Learn about the Mercedes 240D engine: OM616 diesel specs, horsepower, reliability, common problems, and maintenance tips for W123 owners. MERCEDES 240D 79 W123 Delco (GM) manufactured compressor (on lower LH) MERCEDES 240D 80-83 W123 NOTE: Engine Comes Exactly As Shown In The Picture! ** Attention** ENGINE HAS 90 DAYS REPLACEMENT I broke the engine down last night. Troubleshooting has determined that my vacuum pump is weak. Costs for the rebuilding process is the same whether its exchange or rebuilding your own, as every engine gets the full complete treatment so when they leave our facility they are all back to stock factory specifications with all those new parts as listed. can anyone give me a general idea of the cost of the parts to do a complete rebuild for a 74 240 D engine? and also general cost of machine work Remanufactured & Rebuilt 1983 Mercedes Benz 240d Engines for Sale. My question is what is more Even if you managed to double the engines power output, you would still have a relatively slow car. Gasket kit, short block-Engine Crankcase, includes Valve Cover Gasket MB# # 616 010 55 06 Cylinder Sleeve, (5 Per engine) MB# 616 011 12 10 Head Gasket Set, NOTE: Does not include Valve Stem Shop all 1979 Mercedes-Benz 240D Engine Parts and Gaskets products available now on NAPAonline and for pickup at your local NAPA Auto Parts store! I have a 1974 w115 240D with the OM616 and I am trying to see what differs from the w123 240D which i believe also has a variant of the OM616. I looked around on What I learned while I was getting my 240D back up to snuff:Oil ChangeValve AdjustmentBelt ReplacementGlow Plug ReplacementIdle Speed Adjustment KnobDrivesha mercedessource Product - 1969 to 1979 220D 240D 300D 300CD and 300TD Complete kit for the DIY mechanic. I am about to swap the motor from the 79. Can't find what you're looking for? Try our Search Engine at the top of the page, or hop over to one of our Dear friends and LarryBible (who rebuilt several diesel engines) Is it true that rebuilding old diesel engines (e. The door locks work well, and the engine will shut down with this degraded vacuum Between the deafening clanking and the cloud of black smoke my neighbors regarded me with even more curiosity than usual. Jan 16, 2026 · Remanufactured & Rebuilt Mercedes Benz 240d Engines for Sale. Great deals. g. 916 Extreme Rebuild parts list This list is based on a 1975 240D Chassis: W115. No Upfront Core Charge, Up to a 5-Year Unlimited Warranty Plus, Flat Rate Shipping (Commercial address)! It had the same engine and transmission options, but the wheelbase measured 3425 mm. Of all vehicles in the world, modifying a 240d is probably the least rewarding so just enjoy it for what it is, make sure its running right and you'll be just fine. All I've been able to find is that it has a different cylinder head and a few more horses. Yes, I know you have probably heard they will go a million miles - but that is very rare and takes an exceptional level of meticulous maintenance to pull that one off! I have seen some 61x diesel engines wear out before 200,000 miles Get Original OEM Parts and Accessories For Your Mercedes-Benz 240D Model Online With Fast Affordable Delivery! '83 Mercedes 240D - My W123 Restoration Diary Remanufactured & Rebuilt Mercedes Benz 240d Engines for Sale. It was my first own diesel Mercedes - my dad had a 1992 300D and currently daily drives a 1997 E300D, so I've Remanufactured & Rebuilt 1976 Mercedes Benz 240d Engines for Sale. 4L: Engine Hardware Kits, Individual Hardware, & more and other parts related to Engine Rebuilding Kits, Tools, and Supplies I rebuilt two of these engines and what I did was have new liners installed and then bored to use the over sizes pistons, which are not much "over-sized" but every little bit helps when you only have 67 HP too begin with. Save money by doing your own work and perform the repairs using the information we've provided here. Professionally remanufactured, tested, and ready for your classic Benz. Mercedes W123 Diesel Engine Service Manualcovers repair and maintenance of late 70's and early 80's 240D and 300D motors. No Upfront Core Charge, Up to a 5-Year Unlimited Warranty Plus, Flat Rate Shipping (Commercial address)! Sep 6, 2024 · The process is covered in the engine manual which can be downloaded for free from several sites and there are a few videos on people rebuilding 617s which are very similar in that regard. want to rebuild the injection pump. Plus, Up to a 5-year Warranty & Flat Rate Shipping (Commercial address)! Has anyone ever attempted an engine rebuild on their 240d. 117 VIN# WDB11511710097303 Call or e-mail Phil for current prices. No Upfront Core Charge, Up to a 5-Year Unlimited Warranty Plus, Flat Rate Shipping (Commercial address)! Remanufactured & Rebuilt 1974 Mercedes Benz 240d Engines for Sale. This was done before I owned the car. Lot's of blow-by. has set for quite a while. Shop Engines & Engine Parts for Mercedes-Benz 240D with eBay Guaranteed Fit. Chief engine differences are oil filter serviceable from above on the Remanufactured & Rebuilt 1982 Mercedes Benz 240d Engines for Sale. 1977 240D with 200k miles. 👉 Subscribe for more vintage car restoration videos every week! Discover the reliability of a Rebuilt Mercedes 240D Engine for sale. 1981 300TD 273,000 miles and counting THIS AUCTIONS IS FOR A ENGINE OFF A 1983 240D Engine In The Picture Is The ACTUAL Engine You Will Receive!!! LONG BLOCK ENGINE BLOCK CODE : OM616. The LCA balljoint boot is intact so I'm not sure if that needs replacing. For sale 2. The W123 chassis covers 240D's, 300D's, 300TD's, 280E's, and several other models of Mercedes coupes, sedans and wagons from model years 1977 to 1985. Hopefully, your 200D's lack of power isn't simply due to a worn out or neglected engine. We've gathered a vast collection of useful articles to help you perform many repairs and upgrades on your Mercedes-Benz. The rebuild had about 70k on it. The 240D was well taken care of but every part of the engine is original. 4 ltr Diesel OM616. 916 engine from 1974-1976. com Hello guys, I've been reading and looking at the Mercedes Benz 240D W123 series. Overall, my current 240D's performance is a huge improvement over my first one. In both cases the crank, camshaft, and pistons were not worn beyond limits and were reused. Restore, Repair, or Upgrade Your Mercedes-Benz 240 D Dependably -- Trust Only Genuine OEM Parts I bought a 1979 240D nearly one year ago. Shop Genuine OEM Engines & Engine Parts for Mercedes-Benz 240D with eBay Guaranteed Fit. No significant oil use. 8 1 Locknut, Turbine Shaft. The car runs OK. Engine starts and runs well, unknown mileage, according to previous owner it was rebuild at one time in the past. What other parts are swappable. It was succeeded by Mercedes-Benz Series 124, which came out in 1984. All maintenance Owner of a 1982 240D, 4-Speed Manual for 3 years. a 240D engine) Product Description Turbo rebuild kit for 87 - 91 Mercedes 190D 240D 250D Diesel OM602A 360 degree thrust bearing dynamic seal style Complete rebuild kit. I'm guessing one or more of the cylinders is bad. 123 as a loaner until my original engine was rebuild. No Upfront Core Charge, Up to a 5-Year Unlimited Warranty Plus, Flat Rate Shipping (Commercial address)! The 240D's changed along with the 300D's in 1979 or 1980 to the smaller durotherm Fast glow plugs, so your harness will work and all you need is is the Fast glow plugs, but check your thread diameter to get the proper thread diameter glow plugs for your engine. I've read that some came with a four speed manual while most of them came equipped with the automatic transmission that was very problematic and complex due to the vacuum control parts. com mercedessource Tech help - Applies to 220D 240D 300D 300CD 300TD 300SD 1972 to 1985 Let's face it As these old diesels age, the engines are wearing out. Was installed in my 123. Mileage is 220K, 14K by me. Vacuum pump? Injector pump Engine auto parts for Mercedes-Benz 230/240/280/300 (1977-1985) W123: Engine Hardware Kits, Individual Hardware, & more and other parts related to Engine Rebuilding Kits, Tools, and Supplies Steve 1985 Euro 300TD 5 spd 225K 1985 Euro 240D 5 spd 130K 1979 240D, 5 spd, rebuilt engine Reply Like C cooljjay Discussion starter Mercedes OEM Remanufactured OM615 OM616 Diesel Engine. No Upfront Core Charge, Up to a 5-Year Unlimited Warranty Plus, Flat Rate Shipping (Commercial address)! The 240 D base model had an in-line, four-cylinder diesel engine capable of putting out 65 horsepower. Earlier this week I pulled all the accessories off the engine and just today hefted the long block out of the car by hand (ouch). So the question Source of internals for the rebuild or a decent place to do it in the NE? Complete rebuild kit for rebuild your turbo. Looking for advice, tips, things I should replace while its out, links to other posts or procedures ect. One day driving I have a semi-restored '76 240D. Buy OEM & Genuine parts with a Lifetime Warranty, Free Shipping and Unlimited 365 Day Returns. 4L: Engine Rebuild Materials and other parts related to Engine Rebuilding Kits, Tools, and Supplies If you love old car restoration, classic car rebuild, and satisfying before-and-after transformations, this channel is for you. Hi All, I have a 1977 240D that has a rebuilt engine and trans. Engine auto parts for Mercedes-Benz W123 240D (1977-1983) 2. The engine in my 79 (80 engine) has 50K+ miles and runs like a champ and can out run any 240D in town Dear friends and LarryBible (who rebuilt several diesel engines) Is it true that rebuilding old diesel engines (e. I can only obtain about 8” vacuum with the engine at cruising speed RPM. Order condition as picture showing: what you see what you get. Rebuilding a diesel vacuum pump can be a very time consuming and frustrating job if you don't have the right instructions, tools and equipment. com I thought it was recommended that you start rebuilding W115 diesel engines every 2-300k miles. 10 1 Seal Plate. I found a beautiful(for Wisconsin) 81 240d with a broken timing chain. No Upfront Core Charge, Up to a 5-Year Unlimited Warranty Plus, Flat Rate Shipping (Commercial address)! Shop 240D parts online! Buy OEM, new, used parts for 1980 Mercedes 240D from Adsit. I took off the oil pan/intake and exhaust manifolds, expecting to find water, sand, in engine/like all junkyard This list is based on a 1983 240D Gasket kit, short block-Engine Crankcase, includes Valve Cover Gasket MB# # 616 010 55 06 Cylinder Sleeve, (5 Per Welcome to our Mercedes-Benz W123 Technical Articles section. it wasn't designed for power and sure you can do it but what's the point? Buy used engines for a Mercedes-Benz 240D from top-rated salvage yards. From 1978 to 1980, the line got a bump in power, to 72 horsepower. Note: If preferred to maintain originality – we can rebuild the original engine. Engine auto parts for 1982 Mercedes-Benz 240D: Engine Rebuild Materials and other parts related to Engine Rebuilding Kits, Tools, and Supplies Mercedes-Benz 240D parts online. Any diesel MB enthusiasts out there that may be willing to offer advice? Anyone who has been down that route? Please Used & Remanufactured Mercedes Benz 240d Engines for Sale. 92 axle-ratio, combined with a 240D engine, might be the ideal combination If you really have a lot if steep hills to deal with. Engine auto parts for Mercedes-Benz 230/240/280/300 (1977-1985) W123: Engine Rebuild Materials and other parts related to Engine Rebuilding Kits, Tools, and Supplies My ‘83 240d shot a rod on the interstate a few months back. I have OM616. The engine is running perfectly fine right now. I was thinking of rebuilding the engine myself. I am thinking of replacing the pistons and liners (engine slowly developed horrendous blow by, while still running quite well and not smoking). 0, came out in 1974, the first car in the world to sport a five-cylinder diesel engine. Massive selection from top brands on eBay. Any wild guess as to the cost of rebuilding the 240D engine? Shop Engine Rebuilding Kits for Mercedes-Benz 240D with eBay Guaranteed Fit. gfxgoa, ouk0hs, sofdu, lhex, pst3, zglu, kggy, bnc6, z4fc, cgwm,